• B-303, Harshad CHS., Near Somaiya Hospital, Sion, Mumbai 400022
  • info@technospares.in
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Automated & Advanced Solutions for Armed Suture Manufacturing

Technospares delivers precision-engineered machines and components designed to enhance efficiency, quality, and consistency in surgical product manufacturing.

Discover Products
Engineering Solutions

Precision-engineered automation and mechanical systems designed to support high-quality surgical product manufacturing with consistency and reliability.

Automated Production

Advanced automation solutions that reduce human intervention, improve efficiency, and ensure stable production across multi-shift operations.

Technical Consultation

Get expert guidance on selecting, customising, and implementing the right manufacturing solutions tailored to your production requirements.

Who we are

Advanced Automation Solutions for Surgical Suture Manufacturing

Technospares specialises in supplying and developing advanced mechanical and automated solutions for the medical device/equipment manufacturing industries. Our product portfolio focuses on high-precision, cost-effective systems that minimise human intervention while ensuring consistent quality and reliability in production.

25+
Years of Experience

Our Products

Our product portfolio features precision-engineered automation and surgical manufacturing solutions designed for consistent quality and efficient production

Needle Attaching Machine

The Needle Attaching Machine is designed and fabricated using high-precision components to ensure secure and reliable attachment of surgical needles to sutures. Engineered for consistent performance and ease of operation, the machine simplifies the needle attaching process, enabling higher productivity with controlled accuracy.

  • High-precision construction for secure needle-to-suture attachment
  • Simplified machine design for ease of operation and increased production output
  • Thrust needle stop cum suture guide for precise and consistent adjustment
  • Adequate working space to allow easy needle adjustment during first and second crimp
  • Simple and quick die setup for reduced changeover time
  • Adjustable stroke stoppers to prevent excess pressure, minimising wear and damage to dies
  • Designed to operate with a pneumatic cylinder using regulated dry air
  • Adjustable air pressure enables constant loading and consistent crimping force
  • Capable of crimping a wide range of needle sizes with high reliability
  • Ensures stable and repeatable production quality
  • Medium Duty (Model No. 1C 03):
    Suitable for needle diameters ranging from 0.28 mm to 0.74 mm
  • Heavy Duty (Model No. 1C 09):
    Suitable for needle diameters ranging from 0.84 mm to 1.6 mm

Table Mounted Needle Attaching Machine

Table Mounted Needle Attaching Machine

The Table Mounted Needle Attaching Machine is supplied as a ready-to-use setup, designed for operator comfort, production efficiency, and consistent crimping performance. The machine is mounted on a durable, hygienic work surface and supported by a heavy-duty industrial stand, making it suitable for controlled medical manufacturing environments.

  • Mounted on a white anti-fungal, anti-bacterial worktop
    (Size: 750 mm × 575 mm × 19 mm)
  • Worktop supported by a heavy-duty anodized aluminium industrial stand
  • Supplied with a branded air regulator with pressure gauge
  • Pneumatic cylinder for controlled and consistent operation
  • Foot switch for hands-free operation
  • Complete with polyurethane high-pressure tubing and connectors
  • Strategically positioned air pressure gauge within the operator’s line of sight
  • Allows easy adjustment of air pressure based on needle diameter
  • Optimised air consumption, helping reduce overall production costs
  • Spacious tabletop to accommodate raw materials (sutures and needles) as well as finished products (needled sutures)
  • Lamp
  • Magnifier

Pneumatic Portacrimp

Pneumatic Portacrimp

Pneumatic PORTACRIMP is a compact and portable needle attaching solution designed for flexibility and operator convenience. This machine can be easily placed on any existing worktable, allowing quick setup and immediate production. With a simple power and air connection, PORTACRIMP delivers reliable and consistent crimping performance across a wide range of needle sizes.

  • Portable design for flexible placement on existing workstations
  • Simple plug-and-play operation using a 220V / 5A electrical outlet
  • Operates on compressed dry air (5 bar to 8 bar)
  • Mounted on a heavy-duty SS 304 base to ensure stability during operation
  • Supplied with branded pneumatic fittings and accessories
  • Includes polyurethane high-pressure tubing and connectors
  • Air pressure gauge positioned within the operator’s line of sight
  • Easy air pressure adjustment based on needle diameter requirements
  • Optimised compressed air usage, contributing to reduced production costs
  • Ensures consistent and reliable crimping across varying needle sizes
  • Medium Duty – Model No. 1C A3-PortaCrimp
    Suitable for needle diameters ranging from 0.28 mm to 0.74 mm
  • Heavy Duty – Model No. 1C A9-PortaCrimp
    Suitable for needle diameters ranging from 0.84 mm to 1.6 mm

Micro Needle Attaching Machine

1C 10 MICRO NEEDLE ATTACHING MACHINE

The Micro Needle Attaching Machine is a portable, electrically operated solution designed for ultra-fine needle-to-suture attachment applications. Engineered with high-precision components, this machine delivers secure and consistent crimping for micro needle diameters, making it ideal for delicate surgical manufacturing requirements.

  • Portable, electrically operated needle attaching machine
  • High-precision construction for secure needle-to-suture attachment
  • Specifically designed for needle diameters of 0.18 mm and below
  • Operates on single-phase, 230 V AC, 50 Hz power supply
  • Easy integration into existing production areas
  • Operator-friendly design requiring no specialised training
  • Precise adjustment provided for both radial and thrust needle stops
  • Four-stage operation allowing easy needle adjustment before first and second crimp
  • Firm needle holding during pull testing prior to die opening
  • Moving die adjustable in increments of 0.5 micron (0.0005 mm) for exceptional accuracy
  • Prevents damage to fine sutures through controlled pressure application
  • Simple and quick die setup to minimise downtime
  • Constant loading ensures reliable crimping across micro needle sizes
  • Minimal wear and damage to dies due to controlled force application
  • Built-in controller with counting facility, including preset quantity option

Swaging Dies

WhatsApp Image 2026-02-19 at 3.26.49 PM

Swaging Dies are precision-machined from high-quality pre-hardened steel to deliver accurate, consistent, and reliable swaging performance. Designed to function seamlessly as a matched pair, these dies ensure secure crimping of drilled-end needles while protecting delicate tissue integrity.

  • Manufactured from pre-hardened steel for durability and long service life
  • Die cross-section of 2.35 × 6.35 mm with an accuracy of ±0.01 mm per side
  • Precision-matched die pairs for exceptional performance in needle attaching machines
  • Functional swaging area hand-lapped by skilled technicians to achieve final finish and accuracy
  • Ensures correct swage/crimp to the drilled-end needle, minimising trauma to tissue
  • Coated die options available on request
  • Coating reduces friction between the die and needle
  • Enhances die life, improves consistency, and supports higher production output

Hook for Needle Pull Test

Hook for Needle Pull Test

The Hook for Needle Pull Test is a precision-designed quality control accessory used to evaluate the crimp strength and attachment quality of needled sutures. Engineered for accuracy and repeatability, this tool ensures reliable pull testing without damaging the suture during the testing process.

  • Specially designed for performing pull tests on needled sutures
  • Accurately assesses crimp strength and attachment quality
  • Hook and attached weights manufactured from S.S. 304 with a satin finish
  • Smoothly blended curves to prevent damage to the suture during testing
  • Carbide-coated needle contact area for enhanced wear resistance
  • Finely adjustable jaws with locking mechanism to maintain precise gap settings
  • Accommodates sutures securely for consistent and repeatable testing results

Ligature Surgical Clips

Surgical Clip image 1

Surgical Clips are one of the perfected products in the Technospares portfolio. Designed to meet the demanding standards of modern surgical procedures, these clips deliver secure ligation, precision closure, and dependable performance in both open and endoscopic applications.

Manufactured using high-quality raw materials sourced from leading international mills, our clips are engineered for safety, reliability, and consistent surgical outcomes.

  • Manufactured from Medical Grade-1 pure Titanium
  • Titanium sourced directly from reputed mills in Western regions
  • Designed to ensure strength, biocompatibility, and long-term stability
  • Heart-shaped cross-section for firm and secure grip on blood vessels
  • Available in four sizes to meet diverse ligation requirements
  • Burr-free rounded edges and smooth contours to minimise tissue trauma
  • Clip design ensures precise tip-to-tip closure
  • Inside platforms enhance resistance to slippage on application.
  • Designed to meet the functional expectations of surgeons and clinical staff
  • Cartridge system enables easy and precise loading in appliers.
  • Supplied in 6-clip colour-coded cartridges for better control and reduced wastage
  • Yellow – Small
  • Blue – Medium
  • Green – Medium-Large
  • Red – Large

AUTOSWAGE - Automated Suture Assembly & Crimping Machine

AUTOSWAGE is a fully automated surgical suture assembly and attaching solution designed for high-volume, production of needled sutures. The system integrates multiple critical processes into a single, efficient workflow, delivering consistent, high-quality output with minimal human intervention. Built for demanding manufacturing environments, AUTOSWAGE ensures cost-effective, scalable, and reliable production across continuous operations.

  • Knot detection
  • Heat Tipping
  • Accurate cut-to-length mechanism
  • Bulk loading of surgical needles.
  • Automated suture positioning and precision crimping
  • Integrated pull testing for crimp quality verification
  • Supports a wide range of needle geometries and thread types
  • Significantly reduces manual handling and labour dependency
  • Ensures consistent suture quality across production batches
  • Optimised for multi-shift, continuous manufacturing operations
  • User-friendly operation with single-point parameter setting

Why Choose Technospares

Precision-focused mechanical engineering
Cost-effective automation solutions
Proven quality control processes
Flexible systems for varied production needs
Designed for reliability in continuous operations

Our Approach

Driven by innovation, responsibility, and performance, Technospares is committed to delivering engineering solutions that support quality manufacturing and long-term value.

Looking for reliable surgical manufacturing solutions?

Get in touch with us to discuss your requirements or request detailed product information.

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REGD. OFFICE

B-303, Harshad CHS., Near Somaiya Hospital, Off E-E Hightway, Sion, Mumbai 400022

EMAIL US

info@technospares.in

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